Wednesday, April 23, 2025

Pioneering roof replacement completes at University of Nottingham’s Central Building

Midlands contractor, G F Tomlinson, has successfully completed the unique and intricate task of removing the original roof from the iconic Grade II Listed Central Building at the Castle Meadow Campus for University of Nottingham.

As part of a comprehensive refurbishment to extend the life of this architectural city landmark, the original PTFE (polytetrafluoroethylene) roof has been replaced with a modern tensile structure, the latest generation in PVDF fabrics. Originally designed and installed in 1994 by Hopkins Architects and Arup, the roof is described as one of the most complicated roof structures in Europe.

Prior to G F Tomlinson starting on site, the building was given a Grade II Listed status and at 30-years old is one of the youngest buildings to achieve this. This presented additional challenges to ensure the heritage requirements were met, whilst adhering to the original refurbishment needs.

The building’s entire framework has been carefully refurbished to preserve its structural integrity and historical significance – a process which began mid-2024, with the removal of the building’s glass elements, repainting of the structural frame and refurbishing of key components.

Temporary rigging and birdcage scaffolding were installed to stabilise the frame, while sections of the roof were removed in sequence, starting with the North and South sections, followed by the Main Roof Central section with its three floating Oculi and finally the East and West. Structural strengthening, including additional welding and the replacement of worn components was carried out before the placement of the new fabric.

The project continues to progress, with the installation of a new glulam mezzanine floor to enhance the building’s functionality and a new central glass roof box to ensure plenty of natural light into the building. The final stages will include installation of new laminated glass to the roof, designed to meet modern building standards.

The university are displaying some of the original structural parts of the building at the Castle Meadow Campus to showcase the architectural elements and to preserve the legacy of the building’s original design.

This project has involved exceptional engineering feats – the new roof spans approximately 4,500 sq. metres, equivalent to the size of seven tennis courts, and the scaffolding used as a working platform for the replacement weighed 60 tonnes and stood seven meters tall, covering a platform area of 945 square meters. Over 5,000 bolts were removed and replaced, while 15 tonnes of existing glass will be reinstalled, complemented by an additional four tonnes of new glass within the facade.

These significant works have been delivered in collaboration with Bond Bryan Architects and Arup Consultants. Specialist contractors, Base Structures have been responsible for the fabric replacement, with Novum Structures installing the glass box and internal glazed roof lights, underscoring the importance of preserving historical buildings while modernising them to meet current standards.

As work progresses, G F Tomlinson remains committed to ensuring the Central Building continues to inspire future generations with its blend of innovation and heritage.

Adrian Grocock, Managing Director at G F Tomlinson, said: “The Central Building project is a perfect example of how we combine innovative construction methods with heritage expertise to deliver transformative projects. The roof replacement represents a significant achievement, and we are proud to be playing a key role in extending the life of this iconic structure. Our longstanding working relationship with University of Nottingham, spanning over more than 7 capital projects has allowed us to contribute to the campus’s evolution and provide world-class facilities that reflect its reputation for excellence.”

Fraser Shirley, Director and Project Manager at Base Structures said: “Having built many of the UKs most notable fabric canopies Base Structures fully appreciated the significance of this elegant and refined structure. The integrated tensegrity design was one of the first of its kind, making this a truly unique project.

“The fabric replacement works on the Central Building was far from straightforward, presenting an incredibly challenging task as the original builders had never intended for it to be replaced. Due to the sensitive nature of the structure, a meticulous and carefully planned methodology was essential to minimise excessive loading on its components. Significant input from Tensys Ltd was instrumental in developing this approach. The success of this project was ultimately down to the vast experiences with the Tensys and Base design, project and site teams, who in collaboration with the main contractor, G F Tomlinson, carried out the works safely and seamlessly, ensuring the structure’s integrity was maintained throughout. Base Structures are proud to have played a part in extending its lifespan.”

 

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